how to make a metal pen

It consists of a couple actions.First you need to fix the carrier bolt or stud in the chuck of your lathe. If your friction fit is not ideal you could use a little peace of scotch tape to wrap around the filling. Using a knife or scissors, carefully cut along your guidelines until you have a rectangular piece of metal. This is the time to turn down the diameter of the tubing. :), Reply Now you can sand and polish it up and part or saw it of at 85 mm. I also entered the Teach It! Wish I had a lathe, it looks a really nice pen. Step 3: Polish the Pieces. I am definitely going to try one of these when I finally get a small lathe. Polish them using some fine polishing paper. 4 years ago, what an awesome little tip - thanks for sharing this man. This fits the bill nicely. Sponge Stylus. The assembly is really simple. Hold the case … A key ring makes sure you can hang it with your other EDC items such as multitools and flashlights. Think I'd want one a little fatter though. His ballpoint pen consisted of a tiny rotating ball bearing that was constantly coated with ink by a reservoir above it. The "pen" part is now 8 mm in diameter. nice. Cut the middle of a Q-tip on an angle. Step 2: Ink Refill After the molds are created, metal tips called nibs are attached to plastic barrels that travel on an assembly line to get their ink. Loud. The only difference in the pen is a conductor to transfer electric current between the hand and the tablet screen. I like the way you used studding so you didn't have to cut the outer thread. Begin by marking out lines around the circumference of the top and base. 6 years ago :), Participated in the Teach It! While this invention worked, it was not well suited for paper beca… I found it the easiest to use the lathe for this step also but it isn't necessery. If you have any questions or feedback, please leave a comment and I will try to answer your questions as soon as possible. Then turn it down to a diameter that will fit in the stainless tubing you selected over a length of about 65 mmm. We’ll be using the aluminum from the empty can to make our folded pen nibs. I works quite good for me right now, but there are some changes I would make when I make another one. nice little project, thank you for posting this instructable. That way you can firmly grasp the nut in the chuck/vice without ruining the threads. When using a stylus, there are similar principles applied. Step 3: Turn the Pen. This would also improve the weight a lot. How to Make a Metal Pen Step 1: Materials. I used a diameter of 12 mm, this leaves you with 1mm of wall thickness. ( something along those lines : http://www.robotroom.com/Straighten/SplitNut.jpg ), Reply I used the same angle as the tip of the filling. Titanium might be a far better option! Sacrificial pen (I used a BIC pen where the filling is a friction fit, that made things a lot easier), M10 carrier bolt or stud (I used stainless), Stainless tubing with a inner diameter of 8mm, Piece of a metal rod (I used aluminium, but you also could use other metal), Drill bit corresponding with the diameter of your pen filling. 6 years ago, Nice, can you post a picture when you are done? The other thing that still needs to be done is pushing the key ring through the hole in the cap. Step 4: Assemble Your Pen and Test It Out!. The first patent for this invention was issued on October 30, 1888, to a man named John J. You can adapt this measurement if you want other dimentions. While the idea of a ballpoint pen had been around for many years, it took three different inventors and almost 60 years to develop this modern writing instrument. In this step I'll explain how to fabricate the pen part. First of I woud make it a couple cm shorter. :), Thank you! It would also take care of the top heaviness. Because of the long cap you get a fullsize pen, but when you close it it stays very compact. Second I would try to make one with a M8 bolt and tap. I bought a couple of these and also their clip on versions that has a stylus end for touch screen devices. I started to carry a notebook with me all the time about 3 weeks ago and thusfar I used it every day. Step 2: Machine the Pieces. Make sure you adapt the cap with it.After this you have to change you tailstock to a drill chuck and drill a hole corresponding with the diameter off the filling of the pen. The downside with making the pen thicker is that you would have to make the cap thicker as well and it would also at weight. contest and the Metal contest with this Instructable. The most exciting material that you can’t imagine when igniting a capacitive screen … This is a great idea! A vote would be greatly appreciated. Then you can turn the little cap that closes the tubing on top. The only thing that bothered me the most was carrying a fullsize pen or pencil with me all the time. I work at machine shop and going to make one asap but I think I will use titanium to cut down on weight even more, Reply The hole is 70 mm deep.At this point you can shape the tip of your pen. Spin your pieces in a lathe or drill press. At this point I used a drillpress to drill a little hole in the side of the cap. Congratulations! I thought about aluminium myself but the threads would not hold up. If it is right it will leave you with about 10 mm worth of threads still on the steel. An usefull tip I've learned for holding threaded rod without damage is to use a matching hex nut, slit on one side, and put over the rod. Building Your Pipe Flip the metal tip around and insert it into the opening of the pen. The design I came up with is pretty easy to fabricate if you've a metal lathe available.I also tried to make it from materials that are widely available, cheap and relatively easy to machine. Now it made it that the total pen is over 15 cm long, but for a comfortable writing experience I would only need 12,5 cm. Did you make this project? So I decided to make my own compact EDC pen. . on Introduction. These are cheap pens, making your own is a nice idea but it's just not worth the time and hassle to me. This way I will even get more satisfaction using it and I save quite a bit of money. You can use a file for this if you can't do this on your lathe.The other sanding and polishing follows now.Now the pen is pretty much done, you can use your parting tool to part it off at about 75 mm. on Introduction, I'll have to make something similar soon :). You can use the vise to press the cap in the inner tubing. In this step I'll explain how to fabricate the pen part. First you need to tap M10 threads inside the stainless tubing, 10 mm of threads should be sufficient. Turning a Compact Metal Pen Step 1: Design. But is is an option of course. Step 2: Gather Your Materials and Tools. I began to look into small EDC pens such as the Fischer Space Pen Bullit, but I was not going to pay 30 euro's for a pen. But there are some things I would change if I make another one. Machine the Pieces! So make sure you read those before you start fabricating it. Make sure the hole is large enough for the key ring to go through. Also the hole that you drilled shouldn't have gotten through the hole thing. In this step you fabricate the cap of the pen. 6 years ago I recently acquired a mini-lathe and am looking for starter projects. Contest Sponsored by Dremel. Estimate where the middle of the Q-tip is and then chop it in … Make sure you don't clamp the stud or carrier bolt on the threads you want to use in the end because it will mess up your threads. This change will make a lot of weight difference and will also make it even more compact. I will explain these in the last step. From grocerie lists to drawing on the train. Used it every day since I got it done :), About: Studying Industrial Design in the Netherlands - started a design studio with a couple friends - enjoying my time in the workshop, Design and 3D Print Your Own Phone Case (in Fusion 360), http://www.robotroom.com/Straighten/SplitNut.jpg.

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